Technical specification of high speed face mask machine
1. face mask machine parts
2. Introduction of the machine
Equipment introduction: this machine is mainly composed of face masks machine, mask conveyor and ear loop welding machine, which can automatically complete Non-woven fabric folding, cutting to the fixed length of nose bridge bar ,import folding cloth, then flanging, after using ultrasonic welding and cutting of form a complete face mask. The mask pieces are transferred to the ear loop machine through the inverted conveyor line. The ear loop machine welds the ear tape to the mask pieces and finish production ,at the same time automatically counts and enters the packaging process.
(2)Introduction of ear loop welding machine
To solve the problem of the instability of the ear loop welding machine of the mask machine in the market, we have corrected the ear loop welding machine. Traditional ear loop welding machine is pneumatic version: it includes pneumatic wire, pneumatic rotary welding, affected by air pressure, often appear the ear loop detachment problem, the need to manually re-ear loop, equipment running rate of 80%, and difficult maintenance.
The new seventh generation ear loop welding machine has replaced pneumatic wire, pneumatic rotary welding with the motor, which makes the movement more coordinated and stable and improves the production efficiency of the machine. 100-130 masks can be made per minute. The welding effect is better and the width and size of ear loop are more consistent, and the movement rate is above 95%.
Mask material specification:
(4)Face mask size: 175m×95mm(adult)
Note: Introduction of face masks
1. Type of Masks: 2-ply, 3-ply Non-Woven Fabric face mask, 4-ply activated carbon
2. Mask material
A. 2-ply face mask: Non-Woven fabric, nose bridge bar, ear loop
B. 3-ply face mask: 2-ply non-woven fabric, nose bridge bar, ear loop, melt-blown fabric
C. Activated carbon mask: non-woven fabric, nose bridge bar, ear loop, melt-blown fabric
3.Main technical parameters
1. face mask machine parts
| No. | Part | Qty | Unit | Remark |
| 1 | Patterning machine body | 1 | PCS | Includes material rack, mask crease, bridge of nose, welding section and chip assembly |
| 2 | Mask film feeder | 1 | PCS | Including mask conveyor line |
| 3 | Mask earloop welding machine | 1 | PCS | Includes frame, chain fixture line, ear loop welding, ultrasonic wave, transmission line and blanking transmission line |
2. Introduction of the machine
Equipment introduction: this machine is mainly composed of face masks machine, mask conveyor and ear loop welding machine, which can automatically complete Non-woven fabric folding, cutting to the fixed length of nose bridge bar ,import folding cloth, then flanging, after using ultrasonic welding and cutting of form a complete face mask. The mask pieces are transferred to the ear loop machine through the inverted conveyor line. The ear loop machine welds the ear tape to the mask pieces and finish production ,at the same time automatically counts and enters the packaging process.
(2)Introduction of ear loop welding machine
To solve the problem of the instability of the ear loop welding machine of the mask machine in the market, we have corrected the ear loop welding machine. Traditional ear loop welding machine is pneumatic version: it includes pneumatic wire, pneumatic rotary welding, affected by air pressure, often appear the ear loop detachment problem, the need to manually re-ear loop, equipment running rate of 80%, and difficult maintenance.
The new seventh generation ear loop welding machine has replaced pneumatic wire, pneumatic rotary welding with the motor, which makes the movement more coordinated and stable and improves the production efficiency of the machine. 100-130 masks can be made per minute. The welding effect is better and the width and size of ear loop are more consistent, and the movement rate is above 95%.
| The new seventh generation ear loop welding machine | |
| Equipment size | 200mm(length)*700(width)*1600(height) |
| Capacity | 100-130pcs/min |
| working ratio | 95% |
| Gas | 70L/min |
| Maintenance time | 0.5h/day |
Mask material specification:
| Materia | Qty | (mm)Size | (mm)Diameter | (mm)Bobbin diameter | weight |
| Cloth | 3 | 170~200 | Φ600 | Φ76.2 | 15kg |
| Nose bridge bar | 1 | 3-7 | Φ400 | Φ76.2 | 25kg |
| Ear loop | 4 bags | 3 | -- | -- | -- |
(4)Face mask size: 175m×95mm(adult)
Note: Introduction of face masks
1. Type of Masks: 2-ply, 3-ply Non-Woven Fabric face mask, 4-ply activated carbon
2. Mask material
A. 2-ply face mask: Non-Woven fabric, nose bridge bar, ear loop
B. 3-ply face mask: 2-ply non-woven fabric, nose bridge bar, ear loop, melt-blown fabric
C. Activated carbon mask: non-woven fabric, nose bridge bar, ear loop, melt-blown fabric
3.Main technical parameters
| No. | main classification | technical parameters |
| 1 | Base Frame | Main material is aluminum |
| 2 | Equipment size | mm3200*3100*2000 |
| 3 | Production specifications | 175*95(Audit face mask ) |
| 4 | Capacity | 100-130 pcs /min. |
| 5 | A mask layer | 3 layer |
| 6 | Working ratio | >90% |
| 7 | Power | 8KW |
| 8 | Air pressure requirements | 0.6Mpa |
| 9 | Gas | 50L/min |
| 10 | Equipment weight | 500KG |
| 11 | The ground load | ≤400KG/m2 |
| 12 | Using the environment | Temperature: 10-35 ºC; humidity: 5-35% HR; non-flammable and corrosive gas; no dust (cleanliness: no less than 100,000 grade) |